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Occurrence and Production of Hafnium
Occurrence
Hafnium is estimated to make up about 0.00058% of the Earth's upper crust by weight. It is found combined in natural zirconium compounds but it does not exist as a free element in nature. Minerals that contain zirconium, such as alvite [(Hf, Th, Zr)SiO4 - H2O], thortveitite and zircon (ZrSiO4), usually contain between 1 and 5% hafnium. Hafnium and zirconium have nearly identical chemistry, which makes the two difficult to separate. About half of all hafnium metal manufactured is produced as a by-product of zirconium refinement. This is done through reducing hafnium(IV) chloride with magnesium or sodium in the Kroll process.